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Setting up an F1 car


 
BAR
2002.08.19
 
 

It's all about compromise. The compromise between grip, downforce and drag has to be finely balanced so that the car's performance isn't, err, compromised... Geoffrey Willis explains

It is the difference between a podium and back-of-the-grid purgatory. It is also one of the most passionately debated features of a grand prix weekend, a subject that commentators, drivers and team bosses will obsess over right up to - and often well beyond - the finality of the chequered flag.


 
 
Geoff Willis looks on attentively at Imola.

Geoff Willis looks on attentively at Imola.
  Photo: ITV-F1.

 
 
It is the 'set up', the unbelievably complex art of preparing an F1 car to go as fast as it can on the appointed day.
That means choosing the right mix of tyres, suspension and damper settings. And even more crucially, the right amount of 'wing'.
"F1 is now fundamentally a tyre and power formula," explains BAR technical director Geoffrey Willis.
"But as far as the chassis teams are concerned, the engine partner supplies the engines and the tyre partner, the tyres. So the biggest single contribution left to the formula is aerodynamics. In its simplest form, what you are doing is adding downforce to the overall weight of the car to enable higher cornering forces."
Helping the racing car stick to the tarmac as speeds rise, in other words.
To understand the forces at work, consider that a BAR004 car at speed generates an incredible 650kg of downforce on each of its front and rear wings.
In fact, a BAR004 travelling at just 120mph would happily drive along your ceiling. Assuming you have a very long ceiling.
"It really is a misconception that low gear, slow corners don't benefit from aerodynamic forces. Almost any speed will be affected and even if you are you are down to a 40mph corner there is probably still an extra 60 or 70kg of grip available."
But wings set more upright for maximum downforce carry a big penalty - namely drag.
In an ideal world wings would be adjustable on the move. The FIA rules don't allow it but Willis' engineering curiosity is plainly intrigued at the notion.
"If we were allowed to do that, you would see simply enormous improvements in lap times, on average 6 or 7 seconds a lap, with very high speeds on the straights of around 210mph."
So it's a compromise between high downforce and low drag for a given circuit.
"At circuits such as Hockenheim, which is quite fast, we would be prepared to have max downforce and low drag."
Willis explains that cars running in wet conditions will need more downforce regardless of the circuit, just to cope with the reduced amount of grip available. There is even an intermediate set-up.
Setting up the car with more 'wing' can also be integral to race strategy and carrying lots of fuel you might have problems with brake wear, because you are stopping a heavier car. Running more downforce will help stop the car and also minimise brake wear."
And once again, the forces deployed in F1 amaze: "With a lot of wing on the car, just taking you foot off the throttle at 150mph would be like braking as hard as you could in say, a Porsche road car…"
 
 
 

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